Cut
takt 52s
ForgeShift|Map
From address to twin in ~15 min.
Your factory's digital twin.
Built from an address.
Search your facility and ForgeShift Map turns it into a living process canvas — floor, flow, and equipment. Find the highest-value product worth fixing, watch the value stream reveal the one constraint capping throughput, and leave with a roadmap to automation. Process-first, pragmatic, value-driven.
Demo
See it build in thirty seconds.
Start now
Find your facility.
Facility name or address
Closed trial
✓ForgeShift Map is in a closed trial. Add your facility and we'll contact you for next steps — we pull the building footprint from satellite, no install or data connection.
or
Prefer to talk first?
How it works
Locate. Prioritize. Map. Automate.
ForgeShift Map is economics-first. You don't start with a problem statement — you start with the product that's actually worth fixing, and let the map surface the cause.
01 / Locate
Search your address
Type a name or address. We resolve the building footprint from satellite and lay out your floor — a process canvas in minutes, not a mapping project.
02 / Prioritize
Find the money
Pick the finished good worth fixing. Value-at-stake — price × volume — ranks your portfolio so effort lands where the throughput dollars actually are.
03 / Map
Reveal the constraint
The value stream builds itself across the floor and grades your data. One bottleneck lights up — the station that caps throughput for that product.
04 / Automate
Get the roadmap
The constraint becomes a prioritized plan toward automation and AI-driven improvement. Solve the problem first; automate only what pays back.
The digital twin
A living map, not another dashboard.
- The floor, laid out from your building's real footprint
- Equipment, process flow, inventory, and quality in one picture
- Cycle-time lenses that grade data quality as you go
- The one constraint capping throughput, called out in crimson
- A prioritized path from constraint to automation payback
Value stream · Chassis LineMAPPING
Weld
takt 58s
Bottleneck
Assembly
takt 141s
Paint
takt 74s
Ship
takt 49s
Throughput capped atAssembly · 25.5 units/hr
FAQ
Questions, answered.
What is ForgeShift Map? +
ForgeShift Map turns your factory into a living digital twin. Search your facility and it lays out the floor from the building's footprint, maps the value stream for your highest-value products, pinpoints the constraint capping throughput, and hands you a roadmap to automation.
What does "15-minute digital twin" actually mean? +
You start from an address — no CAD, no install, no data integration. We resolve your building footprint from satellite imagery and lay out a process canvas you can start mapping against in about fifteen minutes. Deeper data connections are optional and added over time.
Why does it ask about products before problems? +
Because not every problem is worth solving. ForgeShift Map is economics-first: it ranks your finished goods by value-at-stake — price × volume — so you map the product that actually moves the money, then let the value stream surface the cause.
Do I need to install anything or connect my systems? +
No. You start from a facility search and a description of your process. ForgeShift Map works from what you know today; system and sensor connections are optional and layered in as the twin matures.
How is this different from generic automation or MES software? +
Most tools automate first and ask questions later. ForgeShift starts with the constraint: solve the problem, then automate. You get a living map, a diagnosis, and a roadmap — not another dashboard to maintain.
What methodology and standards is ForgeShift Map built on? +
It applies the operations science your team already trusts — not new metrics. The living map is a combination of Object Process mapping (OPM) methodology, value stream mapping (VSM), and Factory Physics: the governing relationships between throughput, WIP, cycle time, and variability. Constraint identification follows the Theory of Constraints, and the roadmap is sequenced by lean practices — takt time, flow, and bottleneck elimination before automation. Standard tools, made live against your actual floor.
How much does ForgeShift Map cost? +
Engagements are principal-led and scoped to your plant, so there's no self-serve pricing. Book a discovery call to learn more.
Turn your address into a digital twin.
Fifteen minutes from a search box to your first constraint. Solve the problem. Then automate.